New fan brackets have been added to the 1957 Grey Jenson 541R
Our engineer Paul has hand crafted a pair of brackets to bolt onto the Jensen’s fan. These have been made from a sheet of metal which Paul has measured, shaped, drilled and painted, ready to be bolted onto the final product.
Craftmanship like this means that all our projects are bespoke and personal and fit the car which enables a perfect match.
The brackets and fan were then later fixed together. This will now be inserted into the engine.
Not long after, the fan had been fitted into the Jensen’s engine and was ready to purr.
Much like any good festival, our Grey 1957 Jensen 541R also needed a headliner.
In car terms, this just means the fabric fitting that coats the ceiling and gives it that finished look.
Our trim shop experts Kath and Brian have recently applied the headliner. First off they installed metal beams and padding to alleviate any rattling inside the vehicle. After this was fitted, the headlining fabric was installed, pulled tight, heated, and glued in place leaving holes for the interior lights.
The Jensen has also had foam padding added to the parcel shelf, vinyl glued into the front A posts, vinyl added to the dashboard, and holes left for the air vents.
This morning we took a walk around the workshop to take a peak at how our engineers are getting on with the current projects.
The Nissan Patrol is almost ready to be set free on adventures again. Pete has given it a general ‘health check’ and service to ensure its exploration spirit is still intact.
The last stage on the Nissan is to ‘blacken’ the underside to protect it from rust and erosion, which is all the more important for adventurous vehicles like this Patrol!
Tamas has been working hard on the latest refurbishments to the MGB which has recently included a new radiator as the old one had developed some rust and holes.
The thermostat has also been refurbished along with its housing and the grill. Tamas has also installed new reversing lights as well.
The Rosytle wheels are currently in the hands of our paint specialist Darren who’s just finished applying the first layer of paint to neaten them up.
The Red MGA has had a seasonal refurbishment with a heater being added to accommodate for the cold months approaching!
Paul tells us that “the car originally never had a heater in, so the parts have been shipped in from America.”
Its not uncommon to see our classic cars fitted with modern creature comforts such as heaters and radios.
Scott has been working on fitting the doors, making sure the latches catch and shut efficiently.
Darren has also been working on the Peugeot, painting the engine bay. This needed two sets of paint, one for the inner parts and a separate colour for the outer parts to match the body of the car.
The Jensen is still in the trimming shop where Brian is installing the leather padding that sits just above the windscreen. This piece followed the original design but still had to be cut and made by hand.
Brian tells us ‘It’s quite a fiddly job to fit this panel’.
We can’t wait to see the Jensen completed with its smart new leather from our trim experts.
Our classic car electrician Adam has been working on tidying up the Amphicar’s wires and installing a second pump to ensure enough water is removed from within the vehicle. This means a custom made pump bracket will have to be designed and fitted when the second pump is installed.
Our engineer Anthony is currently applying a filler to the engine bay to smooth out any bumps.
A keen eye for detail from Anthony is needed to ensure that the Mercedes doesn’t leave the fabrication bay with any imperfections.
We had a walkabout this workshop this afternoon to see what everyone’s up to.
One of our classic car technicians Pete has the 1996 Nissan Patrol up on the ramp. “I’m working on the front disc brakes” he explains “the inner seal on the hub has gone.”
Pete’s lined up the front-wheel-drive axel, marking out exactly where each component goes, so it can go back together the exact same way.
The seats on our 1972 MGB Roadster are back from Kath in our in-house trim shop. Tamas is now fitting the seats back into car. “I’m also removing the wheels ready to go into paint” Tamas tells us “as well as refitting the luggage rack back onto the boot”.
Another MG also in the workshop, is our stunning 1960 MGA. Keen to modify the car, her owner is opting for heating to be installed. Some classics would have these modern ‘essentials’ as optional extras back in the day.
“We had to order the heater box from America” our expert Paul explains. “We’re also doing some minor improvements on the gearbox and pistons.” Paul’s also added another mirror that the customer’s asked for. Along with changing the rubber trim around the boot and bonnet from grey to black.
Classic car technician Scott’s continued fitting various bits and pieces onto our 1957 grey Jensen 541R. “I’ve been making the cable ends for the grill flap mechanism” he tells us. The front grill on the 541R opens to act as a cooling aid for the engine. The driver controls this mechanism from the front seat.
Scott’s also fitted the new windscreen washer system this week. Including new washer bottle, pipework and washer jet system.
Our impressive 1967 Jaguar E-Type Race Car has reached a milestone moment today! Our Director Gordon and workshop manager John got her engine roaring and even got flames firing out the exhausts!
This is a very exciting moment here at Bridge. After quite an exhaustive restoration, it’s a beautiful thing to finally have a car up and running again.
Gordon even managed a quick test drive round the car park!
In the trim shop our interior experts Kath and Brian are making great progress on our 1960 Black Jensen 541R. The back seats, front seats and centre console all now in position.
Rosie the dog even came to say hello!
Our car electrician Adam has been working on the 1965 Amphicar’s wiring. “I’ve been tidying up the engine bay wiring” Adam explains. “All the engine accessories and wiring wasn’t waterproof. Which for an Amphicar- is pretty important!”
Interestingly, the Amphicar’s engine is in the boot, much like boat engines are. Whereas under the bonnet, is where the fuel tank and storage space is.
Our engine expert Ady’s is getting ready to put the engine back in our 1972 Peugeot 504.
He’s also done some engine work on the 1953 Ford Taunus Transit Van. “It was running a bit rough. So, I’ve done a few engine tweaks and am hoping to do an oil and filter change next.”
Last but certainly not least, our body shop expert Anthony has been working on our 1987 Mercedes 500SL. “We need to get the underseal off the metal shell” explains Anthony. “It’s really tough to remove so we use a method of literally burning it off, it’s almost like melting it.”
Phew! What a busy week we’re having here at the workshop. As we fast approach the weekend I think everyone earned a well deserved break. Well done Bridge Class Cars team!
Class car technician Scott has been looking after our 1957 Jensen 541R this week. He’s been doing a bit of everything, working through a varied check list of parts to fit.
“I’ve put the rear 1/4 windows in” Scott explains “I figured out placement of the catches too, so they work with the window and then I fitted them.”
Scott then worked out the placement of the door wing mirrors. Once confident with their position, he then drilled holes and fitted them into place.
Scott’s also fitted the new Jensen horn. He’s then made a start on the windscreen system.
“Firstly, I worked out a suitable place to mount the screen wash bottle” he describes. “I fabricated a little mount bracket then fitted the screen wash bottle.”
Scott then marked out where the hole for the washer jet should go. Once happy with it’s position, he drilled the hole and fitted the washer jet component. Scott then connected all the screen wash pipework under the bonnet, securing the pipes in nice and tidily.
Scott’s then sorted some other jobs on the Jensen doors. “I fitted the chrome door trim” he tells us. “I’ve also fabricated a bump stop for the windows.” The bump stop is a small rubber part that acts as a cushion for when the widow is wound right down. This helps protect the glass and the internal mechanism from hitting into one another and causing damage.
All this little job help bring the Jensen to life, making the car user-friendly and comfortable. Great job Scott!
Scott has been fabricating and fitting new quarter lights into the Jensen. He’s had to custom fabricate some of the components to ensure the perfect fit. As with most handmade cars, there is very few one-size-fits-all parts on these cars. Instead, most parts will need to be modified in some form to perform perfectly. It’s well worth the effort though, Scott. These cars are looking stunning!
The Black Jensen is now heading into the Trim Shop for the next exciting phase of it’s restoration. One there, it will be treated to a full interior trim courtesy of our dream team, Kath and Brian
Our 1960 Jensen 541R is having some finishing touches done this week, courtesy of our specialist classic car technician Scott.
Scott’s drilled and fitted the iconic 541 badge to the rear of the car.
“I’ve also been working on things beneath the bonnet” Scott explains “I made up an oil line for the oil pressure gauge and re-routed and tidied up the throttle cable”.
Scott’s also attached the front of the side skirt and repaired and fitted the secondary bonnet catch.
“I’ve also made up this bolt for the choke” Scott shows us “and for the 1957 grey Jensen, I’ve made a rubber gasket for the bonnet badge”. Scott’s had to measure out the positioning of the bonnet badge using tape. He then drilled holes to fit the badge into position.
Scott’s also built up the door window channel on the near side. He’s then fitted the window itself. “I’ve also put the front quarter lights together” he explains “and then fitted them to the car”.
Working alongside Scott, our other specialist technician Paul has fabricated a boot panel for the black 1960 Jensen 541R. A new heater box has also been fitted by Paul.
Now all the bulky jobs are complete on the Jensen’s, we’ll be seeing a lot more of the finishing touches completed in the weeks that follow.
Because we have a few Jensen’s in for restorative work right now, these projects often work hand-in-hand with one another. It also means our technicians have become quite the Jensen experts!
Scott, one of our classic car technicians has been tinkering with several more intricate parts of both the 1957 and 1960 Jensens. “I stripped down and modified the windscreen wiper mechanism,” Scott tells us, “re-greased it, put it back together then fitted it back onto the car.”
Scott also stripped down the motor for the wipers, then cleaned the grease out, prepped and repainted it, repacked the grease then re-fitted it to the car.
Scott has also made and fitted new number plate surrounds for both Jensens. “I had to fabricate a tiny joiner or ‘mount’ as it were, for the top.”
Scott has also modified the boot lid handle as it didn’t fit. Along with sorting out the bonnet guides and rest plates and fitted the glass for the 1/4 windows and fitted them to the car too. Scott also refurbished the courtesy lights too.
“I then made a boot-prop,” Scott described. “I’ve fitted that, along with the boot catch and striker plate, then adjusted the boot so it would close.” He also then fitted the return spring to the throttle pedal.
All these little additions contribute toward what will be two fantastic cars, both looking and working. Super work Scott!
Both our 1957 and 1960 Jensen 541R’s had an upgrade in steering system this week.
John, our classic car workshop manager explained, “It’s a like-for-like exchange really. We take the old steering column out and replace with power steering.”
In some other cars this process can be much more complex, but for the Jensen’s it’s a case of replace and rewire.
“I then make sure it’s all fitted nicely away,” explains John, “so you can’t see it.”
We love the concept of transforming classic cars by upgrading things like power steering, aircon and installing modern technology including sound systems, Bluetooth and GPS.
Now you really can have the look and feel of a classic car, but with the luxury extras you’d find on a newer model. To find out how we can improve your classic car driving experience, give us a call – 01473 724038
The 1957 and 1960 Jensen 541R’s were treated to custom made bonnet supports last week. Along with this, they had their recently restored wings and sills re-fitted.
“Both cars have had their sills and wings completely restored, including a fresh paint job.” Our talented technician Paul explains. “I’ve fitted the restored parts back onto the car and built and fitted their new bonnet supports too, to keep the bonnet steady”.
Both Jensen’s are really starting to return to their former glory now, it’s great progress from the Bridge team.
Both the 1957 Jensen 541R and the 1961 Jensen 541S have been treated to fully repaired bonnet grilles this week, courtesy of our expert technician Dave.
“These aluminium hooks can be flimsy and snap off”, Dave explains, snapping one of them off with ease. “So, I’ve custom built stronger ones to replace them”. Dave then welded the new hooks onto each grille to keep them snug and secure in the centre of the bonnet.
One of many finishing touches that will contribute to the final look of the Jensen’s iconic bonnet.
Our 1957 Jensen 541R needed her chrome components re-plated, so we instructed the expertise of our good friends over at Douglas Metal Finishing.
In a few weeks we eagerly received back our bright shiny parts, including a bonnet grill, window chromes and the Jensens iconic ‘541’ badge.
Looking forward to seeing these fixed back in their rightful place. We do love our chrome extra shiny!
Paul is currently working on our 1957 Jensen 541R. He has custom fabricated a throttle cable mount, which is now ready to be welded. He’s also made a very similar choke cable mount. These have been test fitted up to the carburettors.
Paul has also installed the embossed metal door shut trim. Great work, Paul.
Kath and Brian have been making superb progress on our Jensen 541R Interior restoration.
Kath has been re-working our doors. They were first made to match the original specification. However, we have been asked to change the design slightly.
Kath has recut new leather and repeated the original process of marking, cutting out, sewing and gluing the leather into place.
Next up for Kath, she has sewn together sections of new leather for the seat tub. Kath then piped around the edge and clipped back the side skirt to inner sections before sewing them together. It’s now ready to be fitted into the car.
Kath has then moved onto the seat bases. She began by sewing on the two seat faces together before applying the edge piping. Kath has clipped the side bands on the seat face to check fitment. Once she is happy with the fabric’s fit, she sews the two pieces of fabric together.
The back board has been trimmed in leather and sewn around the edge. The piping has been glued in place before being stapled to the board.
When making the pocket for the back board, Kath has sewn in elastic to the top of the pocket to allow it to stretch and contract as a pocket should.
This too is now ready to be fitted into the car. Great work, Kath!
Brian has added extra wadding to pad out the old foam on our Jensen squab seat. He’s glued in calico to hold the centre section in place before adding 3mm of foam to cover the existing foam. Brian then fit the leather cover, turning all edges before stapling into place.
Brian then moved onto the glovebox. He’s glued the vinyl material to the glovebox surround, glued vinyl to the glovebox lid and added vinyl to the back of the lid.
Next up, Brian moved onto marking out the leather for our Jensen’s window surrounds.
Brian has also continued work on the front seats, stripping down the front base seat, removing the old seat covers and has made new covers using the original cover as a template.
Extra foam has been added to the seat to pad it out and make the seat as comfortable as possible. The side covers have now also been stapled and are ready to be installed into the car. Superb work Brian and Kath, this interior is going to be stunning!
John has fitted a dynamator into our 1960 Jensen 541R. A dynamator is an alternator fitted within the original dynamo housing. Our Jensen 541R project required a dynamator to cope with the additional electrical draw required to run the power steering.
Whilst installing and wiring in the dynameter, John also installed the wiper motor and connected this up to the wiring loom. Great work, John.
Paul, who is also working on our Jensen restoration has recently fitted the front inner arches and side panels. Paul has also now installed the side panels and all of the sill covers have now been fitted. Dave has almost completed both doors on our 1960 Jensen and is currently working on the rear windows of our 1957 541R.
Paul has completed fabricating the bonnet locators which are now ready for welding. He has also fabricated new sill brackets which are ready to be installed onto the car. Great work, team.
Paul and Scott are both working on our 1957 Jensen 541R restoration. Today Scott is fitting in the headlights while Paul is installing the handbrake lever. Paul has had to shorten the realise button rod to perfectly fit. It’s now being fitted back into the car.
The next major steps will be to complete wiring up the car and prepare the interior for Kath and Brian in the Trim Shop to install interior trim.
We’ve been making wonderful progress on both of our Jensen 541R restorations.
On our 1960 Black Jensen 541R, Paul has recently fitted the floor and brake and clutch master cylinder. The stainless steel exhaust has been custom made by exhaust specialists Demand Engineering and installed into the vehicle.
Paul will now be moving onto fitting the clutch pipe from the master cylinder to the gearbox slave cylinder.
In the trim shop, Brian and Kath have been trimming our Corvette engine powered 1957 Jensen 541R and 1960 Jensen 541R. We’re using Connoly Vaumol Leather. 891 Luxan grain chestnut in the 1957 Jensen and 8500 Crushed grain black in the 1960 Jensen. Brian has been covering the door cards in the specified brown and black leather leather.
Brian has trimmed the front arm rests and the rear seat divider in the Connoly Vaumol Leather.
Below you can see how Kath has trimmed the door card. Using the wooden panel that Brian has made, Kath cut the leather to size and has glued and stitched the leather in place.
Kath has applied carpeting to the door panels. She is now currently making the rear seats on the 1957 Jensen 541R.
Dave has custom fabricated this panel for Brian to trim.
Brian, one of Bridge Classic Cars Interior Trim Specialists has been hard at work on our 1957 Jensen 541R Interior. The door cards were fabricated from new wood.
He’s rebuilt the door card inserts and trimmed in this gorgeous chocolate brown leather. Using the original leather as a template, Brian has designed the door cards as close to original as possible.
Great work, Brian. this will look stunning when it’s installed into the car.
Brian has been making some superb progress on lots of smaller jobs on our Jensen interior restoration. He firstly stripped down the scuttle air vent covers ready to retrim.
Brian has also stripped down and recovered the main Jensen dash panel. He has re-trimmed this in black vinyl. This black vinyl is extremely tactile, providing a luxurious, understated finish that will offset the chrome work superbly.
Brian has restored the original glovebox, re-trimming the glovebox with new carpet.
Brian has also made one pair of rear door capping from 9mm ply wood. He chiselled the correct cutouts and shaped the wood to perfectly match the original. Great work, Brian!
Brian and Dave have been making up the Jensen door pockets that intrude into the door card, providing storage space.
Using the original wooden pocket as a template, Brian has cut new wooden inserts and handed them over to Dave.
In the workshop, Dave has custom fabricated new metal surround for the pocket. This will head back into Brian in the trim shop for final fabric trimming and fitting. Although this task alone is but a small detail, it needs to perfectly match the original door pocket to ensure the vehicle is restored as true to the original as possible. The overall quality of a restoration is determined by how precisely the smaller details are restored. Wonderful work, Dave and Brian!